在球阀厂家气动球阀的安装和维护过程中,应注意以下几点:
1、检查气源处理装置、过滤器、减压阀、油雾器是否正常,观察压力是否在3-8kg;
2、观察气动执行器是否有漏气现象,特别是阀杆连接处和两端盖处;
3、检查电磁阀是否工作正常,是否有漏气现象;
4、检查定位器工作是否正常,是否有漏气现象;
5、检查所有连接部件的固定螺钉是否牢固;
6、尽量避免在执行机构覆盖过多浮灰,保持市场工作环境清洁。球阀厂家。
球阀厂家对气动球阀常见故障原因分析:
一、气动球阀无反馈信号
气动球阀的信号线由一对控制信号线和一对反馈信号线组成。PLC给阀门一个信号时,信号在调节阀的定位器中转换,通过气源压力控制阀杆的运动。阀杆的行程通过调节阀的反馈信号传输阀门的开度。
如果气动球阀没有反馈信号,用万用表检查每个接头是否有电压。检查线路连接是否正确,信号线是否损坏,信号线是否松动。球阀厂家。
不锈钢气动球阀
二、阀门无法关闭零位
阀门不能关到零,一是实际关到零,但没有反馈指示,这是一个信号问题,可以通过调整定位器来解决;
二是实际上没有严格的关闭。很有可能阀门密封垫片损坏,或阀杆连接处旋转,收到堵塞。维修时需要拆下阀体,联系气动球阀厂家更换密封垫片,在旋转处加润滑油,使其正常工作。
During installation and maintenance of pneumatic ball valves, check the following:
- Confirm that the air preparation unit, filter, pressure regulator and lubricator operate normally. The source lists a pressure range of “3–8 kg” without specifying a complete pressure unit; confirm the required pressure with the manufacturer.
- Check the pneumatic actuator for air leakage, especially at the stem connection and both end caps.
- Check the solenoid valve for correct operation and air leakage.
- Check the positioner for correct operation and air leakage.
- Make sure fastening screws on all connecting components are secure.
- Prevent excessive dust buildup on the actuator and keep the working environment clean.
Common fault: no feedback signal
The signal wiring comprises a pair of control wires and a pair of feedback wires. When the PLC sends a signal, the positioner converts it and uses air pressure to control stem movement. Feedback reports stem travel and valve opening.
If there is no feedback signal, use a multimeter to check voltage at each connection. Check for incorrect wiring, damaged signal wires and loose connections.
Common fault: the valve cannot reach the closed zero position
If the valve is physically closed but the feedback does not indicate zero, the issue is with the signal and may be corrected by adjusting the positioner.
If the valve is not actually closing tightly, a damaged seal or binding at the rotating stem connection may be responsible. Repair may require removing the valve body, contacting the valve manufacturer for a replacement seal and lubricating the rotating connection to restore normal operation.